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Product Details

GEMCPU - Tool and Process Monitoring System

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GEMCPU​ is an autonomous intelligent tool and process monitoring system providing an automatic real-time image of a current production process. Safe and reliable metal cutting processes are essential for economically efficient production.

GEMCPU‘s multi-criteria monitoring strategy adapts automatically to machining processes. This means that the system records all relevant signals and sets the limits based on special algorithms. During the following cutting cycles GEMCPU adjusts the automatic limits. Experts can change and manually fix the limits. The modular system can be easily integrated into machine and network structures. Via fieldbus interfaces data is exchanged with CNC controls.

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Description

The modular system makes use of all relevant process signals and data from machine tools. It reacts in real-time after an event occurs. The system captures the measurement data digitally via fieldbus interface or via sensors and then evaluates the data based on multiple criteria and visualizes the processes in a transparent way. Trend or alarm reports support the users to optimize processes and allow to produce much more efficiently.

In addition to the described functions, data (BIG DATA) are collected and converted into information (SMART DATA) which can be stored locally or on network devices for further evaluations like analysis, trend curves, statistics and reports.

The option Adaptive Control adjusts the set feed rate of the cutting cycle, so that the effective force of the tool is as stable as possible. A reduction of cycle time can be the result of this feed rate optimization.

GEMCPU is also capable of detecting the wear of a brushing tool and thus automatically adjusting the feed axis.

The modularity of the system is one of the characteristic features needed to adapt the monitoring system to dedicated systems and machines. It is easy to integrate additional function modules, for example GEMTP, GEMGP and GEMVM.

The MultiView process visualization gives an overview about all parallel monitoring processes. Additionally, zooming, back tracing and filtering of different cycles is possible as well. Via Plug-ins (APPs) additional and/or customized functions can be activated, like csv-export, trend curves or statistics.

The option „FINGERPRINT“ (condition monitoring) shows variations in vibration and torque. An alarm will be given when these changes are still marginal and reach set limits to enable status-oriented maintenance.

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Office Address

Phone

+(021) 8259 6757

Email

sales@athasmitra.co.id

Address

Grand Wisata, Kab. Bekasi, Jawa Barat, Indonesia

General Trading & Supplies Company

PT. Athas Mitra Sejahtera commenced business in 2020 with a focus on Measuring Instruments and Precision Tools also general supplies for mass production companies.